Tuesday, May 29, 2007
The K.D Stewart Centre
Issue: Ballarat's Cracking
I went home for the weekend to Ballarat for the first time in ages and I noticed heaps and heaps of new cracks in the houses in my street, especially the brick homes. I was also shocked to see the dry crusty surface of the lake I used to sail on. I thought about this more and concluded that drought is having a great effect on the soil and foundations of the houses. The lack of water is causing the houses near the lake to crack as the soil and foundations dramatically move. Millions of dollars of structural damage has occurred due to the drought as well as a loss of habitat and ecosystems.
"The Council are keen to try and get as much water as they can for the lake, and they're going to have to either get that donated, or purchase it, and that will take a little while, so we've stepped in as Central Highlands Water and agreed to provide 150 megalitres basically as soon as we can, so over the next day or two, we'll open the old pipe that hasn't been opened for the last five years, and see what needs to be done there and get some water flowing through it," says John Barnes.
Model Development
Here you can see the box gutter, connecting with the concrete slab. The cliplock roofing is angled at 2 degrees and flows into the gutter. You can also see the safety mesh, insulation and 'Z' purlin.
You can see the cleat that's welded to the 'I' beam. The 'Z' purlin was made from metal sheeting and i bent it using a metal bender. You can see the bolts that connect it to the cleat and the 10mm gap that raises the purlin off the rafter.
Saturday, May 26, 2007
Transport Issue
We were driving into uni today and we're so excited when saw these massive trucks that were transporting the precast concrete panels. Only a construction student would be that happy to see a truck. Crazy stuff.
Anyway when it approached the next corner it struggled to complete a U-turn in the space provided. One issue when ordering concert panels is to ensure that thy can be transported to the sight, therefore it’s recommended that concrete panels are no lager than approximately 9m X 4m.
In my photo’s you can see the truck attempting to do a U-turn to access the sight.
Spencer Street Station
This is an arial view of the roof. It's pretty cool.
Bunnings Visit
This photo of the knee joint connection of the portal frame with a box gutter is simular to what I am doing for my major project. I notice the hunching that gives extra support to the beam so it can have a larger open span. We can clearly see the bracing, the bolts and welding that connect the ‘I’ beams, the underside of a box gutter, extra stiffening between the flanges of the column, the purlins, cleats and the girts.
Shown in this photo is the apex connection for north wall at Bunning’s warehouse. We can see the bolted connection of the rafter, as well as the hunching that adds additional strength. A central column, allows the warehouse to span a greater distance as us spreads the weight more evenly.
Thursday, May 24, 2007
Site Drawings
This shop drawing articulates the location of the roof bracing.
This shop drawing the is used to create my precast concrete pannel. You can see the location and sizes of elements that are precats such as the welding plate.
Mind map
Wednesday, May 23, 2007
Occupational Health and Safety
A really helpful website for finding out more information of O. H & S is:
http://natindex.nohsc.gov.au/mb.aspx?cat=Legal%20requirements/Legislation
Tuesday, May 22, 2007
Model Development
This is my precast load bearing concrete panel, with a pre cast plate to weld my rafter to.
This is my developing 'I' beam rafter. I made it using MDF, liquid nails and screws.
Monday, May 21, 2007
Box Gutters with Desmond
Above art details of Deakin box gutters.
I was a little stuck when it came to with understanding how the box gutter is connected because I was puzzled by how to make it waterproof, whilst still connecting it. I also wasn’t sure how different elements fit together such as how the gutter connects with the purlins.
A really really helpful conversation with Desmond helped me to understand the interaction between the different elements. Desmond is a precaster and is currently working on the renovation of the Waterfront campus. He had some pretty helpful details of the box-gutters used for the waterfront and he was great at explaining information and discussing ideas. The most informative part was looking through a range of drawings that detailed the process and showed engineered drawings and architectural drawings.
If anyone’s having trouble, Desmond works in the offices near the upstairs computer labs and there’s some cool drawings there too.
Thursday, May 3, 2007
My TOPIC
I have decided to explore the connections between precast load bearings concrete and steel frame construction. The detail will show this connection and include a box gutter.
Wednesday, May 2, 2007
Useful Websites
I've been looking at both load bearing concrete walls and steel construction for my project and I fond these sites really useful:
www.bluescopesteel.com.au
Good details of different fixings and general information such as standard sizes.
www.homeimprovementpages.com.au
This site has some useful links and acts like the yellow pages as it lists professional in different fields.
www.cement.org
Great general information.
Frank Lloyd Wright
Frank Lloyd Wright
I think the work of Frank Lloyd Wright (1867-1959) would be interesting to look at for my major project. In particularly theInfluenced by the industrial revolution his designs display an interest in developing new materials and experimenting with there properties. For example he manipulated sheet metal with a patterned surface making it both decorative and functional. He also used the individual properties of concrete to create revolutionary designs.
Wrights architecture is organic as it blends with the environment and surroundings, as he incorporates spatial and sculptural together. To achieve this he used materials and elements from the natural landscape including stone. The buildings had and organic flow to them as movement of people began at one place and followed a journey to finish at another. Frank Lloyd Wright sometimes referred to organic architecture as one in which “all parts were related to the whole.” I would like to make the warehouse organically fit within its site.
The Johnson Wax building used large concretes mushroom, ‘dendriform’ shaped structures that are two stories tall to support the roof. The construction of the building created controversy in its structural design as the “Lilly pad’ shaped columns were not in according to building codes at the time. Building inspectors required that a test column be built and loaded with twelve tons of material. The test column, once it was built, was loaded with sixty tons of materials before the "calyx", or part of the column that meets the lily pad, cracked (crashing the 60 tons of materials to the ground, and bursting a water main 30 feet underground). Wright was given his building permit after this demonstration.
Wright’s use of concrete was revolutionary, as he used it as both a decorative and structural element. Reinforced prefabricated concrete was a common element in his buildings. This is one element that I will incorporate in my warehouse design.
It is important to note that event though the architecture of Frank Lloyd Wright was revolutionary and advanced it still contains imperfections, such as cracking in the large cantilevers of his Fallingwater.
Tuesday, May 1, 2007
End Wall Detail.
Wall Section Detail
This Wall Section Detail was helpfull in helping me to understand how different ellements of the roof structure work together. You can see how the water flows from both roofs to the box gutter and then to the downpipe. The box gutter has an overflow point, which stops water backflowing into the building.
Gutter Detail
Monday, April 30, 2007
Site Visit: Bristol Road
Because this is only a small residential construction access to the roof structure is far easier. You see the machine that allows access to the roofing structure.
I like this photo because it articulates the connection between the concrete panel and the rafter. You can also see the supports that temporarily hold the precast concrete in place.
Thursday, April 26, 2007
Site Visit: Spotlight
On the day of our site visit we saw the loard bearing precast concrete panels being put up. You can see the truck that transports them from the manufacturers (which was 4 hrs away), as well as the crane lifting them into place. Chris explained at they took a minimum of 4day from the day of ordering to the day of erection as each panel is precast according to the individual shop drawings and needs time for the concrete to cure.
Here you can see the different elements that are precast into the concrete panels, such as the precast steel plates and the pros that hold the concrete on place until enough structure (such as the roof ) has been erected to stabilise and support the panels. You can also see the 'I' beam that butts the tilt up concrete. This image is extremely useful and is what I have referred to for my project as it shows the 'I' beam connecting to the tilt up concrete panels, as well as the underside of a box gutter. Chris has offered to show me some details and shop drawings of this connection in a few weeks when this stage of the building has been completed.
Here we can see the how the Tilt up concrete panels are connected and supported. They are initially precast with plates that latter welded to connect them to the other elements. Corking is also added to allow for fire resistance, slight movement and waterproofing.
I love this photo because it is so clear and easy to understand. We can see the apex of the roof and the connection of the 'I' beams. They are pre fabricated off site with plates on the end and holes for the blots to connect them on site. This apex is connected by 8 bolts. Above the Rafters are the 'Z' purlins, then the safety mesh, sarking and then clip lock roofing.
This shows the additional roof space that was made to allow for an internal climbing wall. Notice the diagonal bracing and added 'I' beams underneath for added support.
This shows the beams supporting the rafters, as well as the 'Z' purlins, cross bracing and safety mesh. The 'I' beams/rafters connect above the vertical beam because the weight can then be distributed more evenly.
Wednesday, March 28, 2007
Section of Warehouse and Reception
Wednesday, March 21, 2007
Wednesday, March 14, 2007
Portal Frame Detail
Tuesday, March 6, 2007
Corking and Bolt
The Tilt-up concrete slabs are also held together, supported and connected by a bolt. When the concrte if pored gaps are left so that the bolts can be latter added to connect the load bearing tilt up concrete panel’s together. This bolt also needs to be welded.
Post Tention Cables
Post Tension Stress Cables, are a major support for the concrete slab construction. Before the concrete is pored the stress cables are fused at one end and laid in a wavey motion. 24 hrs after the poring process the cables are pulled by the onions at one end. This process is repeated a week later to asses the strength of the concrete. The pulling tension straightens the waves in the cable, to help hold up the concrete slab construction. On the image to the left we can see by the pink marks how much the cable has been pulled by.
Site Visit: The Resort
The Resort is located on the site of the Old Zeally Bay Caravan Park, Torquay, it's looks over the beach and is a 65 Million dollar project. Built buy Hickory construction it comprises of over one hundred apartments, two large swimming pools and 12 pent House sweets, it is a large and exclusive resort.
I visited the site with Kate. It was good fun and everyone was really helpfull. It was my first site visit so i was a little nerous, but it ended up being really informative. I learnt so much and understand the roll of a construction manager so much more.