Tuesday, May 29, 2007

The K.D Stewart Centre

The K.D Stewart Centre at Deakin Waurn Ponds has a large gym that has a roof supported by steel beams with a brick supporting facard.
I'm not sure whether the Supporting steel it a portal fram as it has a knee joint to transfer the bending moment down, however it also looks like a truss has been used to span the large distance.
Here you can see the bracng and additional suppport.

Issue: Ballarat's Cracking




I went home for the weekend to Ballarat for the first time in ages and I noticed heaps and heaps of new cracks in the houses in my street, especially the brick homes. I was also shocked to see the dry crusty surface of the lake I used to sail on. I thought about this more and concluded that drought is having a great effect on the soil and foundations of the houses. The lack of water is causing the houses near the lake to crack as the soil and foundations dramatically move. Millions of dollars of structural damage has occurred due to the drought as well as a loss of habitat and ecosystems.

"The Council are keen to try and get as much water as they can for the lake, and they're going to have to either get that donated, or purchase it, and that will take a little while, so we've stepped in as Central Highlands Water and agreed to provide 150 megalitres basically as soon as we can, so over the next day or two, we'll open the old pipe that hasn't been opened for the last five years, and see what needs to be done there and get some water flowing through it," says John Barnes.

Model Development


Here you can see the box gutter, connecting with the concrete slab. The cliplock roofing is angled at 2 degrees and flows into the gutter. You can also see the safety mesh, insulation and 'Z' purlin.
You can see the cleat that's welded to the 'I' beam. The 'Z' purlin was made from metal sheeting and i bent it using a metal bender. You can see the bolts that connect it to the cleat and the 10mm gap that raises the purlin off the rafter.
My model is coming along. I've had heaps of fun learning to use all the tools such as the metal bender, tin snips, ect.. Initially I found the model difficult to understand, however by making a physical model I now understand how all the elements fit together. I also clarified some elements such as the way the ‘Z’ Purlins face and the order of the safety mesh and insulation.

Saturday, May 26, 2007

Transport Issue



We were driving into uni today and we're so excited when saw these massive trucks that were transporting the precast concrete panels. Only a construction student would be that happy to see a truck. Crazy stuff.

Anyway when it approached the next corner it struggled to complete a U-turn in the space provided. One issue when ordering concert panels is to ensure that thy can be transported to the sight, therefore it’s recommended that concrete panels are no lager than approximately 9m X 4m.

In my photo’s you can see the truck attempting to do a U-turn to access the sight.

Spencer Street Station

I went to melbourne today and i'm still facinated by the roof over spencer street station. I found the best website that shows the step by step development of the roof. It's worth checking out.
This was one of my favourite images.


When I took these photo’s I noticed that although it was a complicated structure, it's very repetitive. Perhaps the structured is so detailed and complex because of the large span and curved surface. The construction procses developed by deviding the roof into heaps of small sections which were latter held in place by a crane and welded.


This is an arial view of the roof. It's pretty cool.

Bunnings Visit

Site Visit to – BUNNINGS, 237 Colac Rd, Waurn Ponds


This photo of the knee joint connection of the portal frame with a box gutter is simular to what I am doing for my major project. I notice the hunching that gives extra support to the beam so it can have a larger open span. We can clearly see the bracing, the bolts and welding that connect the ‘I’ beams, the underside of a box gutter, extra stiffening between the flanges of the column, the purlins, cleats and the girts.


Shown in this photo is the apex connection for north wall at Bunning’s warehouse. We can see the bolted connection of the rafter, as well as the hunching that adds additional strength. A central column, allows the warehouse to span a greater distance as us spreads the weight more evenly.


Thursday, May 24, 2007

Site Drawings

Today i returned to the construction site on Settlement road. The construction manager, Chris was really helpfull and gave me some shop drawings and architectual details. He explained how each beam or concrete pannel is drawn up, and how to read the drawngs. It will be really usefull for the poster.This shop drawing shows the layout of my 'I' Beam. We can seen where the cleats and bolts are situated.
This shop drawing articulates the location of the roof bracing.
This shop drawing the is used to create my precast concrete pannel. You can see the location and sizes of elements that are precats such as the welding plate.


Mind map


This is my initial mind map that i am going to explore. I 'm sure i will find new stages and interactions to add.

Wednesday, May 23, 2007

Occupational Health and Safety

One of the important steps on my poster is occupational health and safety as it is becoming one of the major considerations on site. I talked to Roger who’s a construction manager about the procedures they implement on the large Spotlight development site. He said there are regular site inspections and all workers must have a red card. He also talked about regular meetings where they discuss and implement safety measures. Another important safety measure was the safety equipment used such as helmets.
A really helpful website for finding out more information of O. H & S is:
http://natindex.nohsc.gov.au/mb.aspx?cat=Legal%20requirements/Legislation

Tuesday, May 22, 2007

Model Development

So far so good. I’m having fun with the model for construction. It’s at a scale of 1:2. I was struggling to make some elements such as the Z-purlins. I made them out of MDF and glue and then aluminium flashing however they weren’t strong enough and both attempts fell apart. If anyone else is making box-gutters and purlins, Des has some really cool tools in the workshop. I used some sheet metal and cut it to size and then bent it using a metal bender. It’s pretty cool and much stronger than my other attempts.

This is my precast load bearing concrete panel, with a pre cast plate to weld my rafter to.


This is my developing 'I' beam rafter. I made it using MDF, liquid nails and screws.

Monday, May 21, 2007

Box Gutters with Desmond


Above art details of Deakin box gutters.
I was a little stuck when it came to with understanding how the box gutter is connected because I was puzzled by how to make it waterproof, whilst still connecting it. I also wasn’t sure how different elements fit together such as how the gutter connects with the purlins.
A really really helpful conversation with Desmond helped me to understand the interaction between the different elements. Desmond is a precaster and is currently working on the renovation of the Waterfront campus. He had some pretty helpful details of the box-gutters used for the waterfront and he was great at explaining information and discussing ideas. The most informative part was looking through a range of drawings that detailed the process and showed engineered drawings and architectural drawings.
If anyone’s having trouble, Desmond works in the offices near the upstairs computer labs and there’s some cool drawings there too.

Thursday, May 3, 2007

My TOPIC

For the major assignment I’ve been really indecisive and unsure where to start, however a visit to a construction site has inspired me and I’ve decided to do the construction side of the project. Although I’m interested in architecture it’ll be good to learn more about construction and practice a new type of research.

I have decided to explore the connections between precast load bearings concrete and steel frame construction. The detail will show this connection and include a box gutter.

Wednesday, May 2, 2007

Useful Websites

I've been looking at both load bearing concrete walls and steel construction for my project and I fond these sites really useful:

www.bluescopesteel.com.au
Good details of different fixings and general information such as standard sizes.

www.homeimprovementpages.com.au
This site has some useful links and acts like the yellow pages as it lists professional in different fields.

www.cement.org
Great general information.

Frank Lloyd Wright

Frank Lloyd Wright

I think the work of Frank Lloyd Wright (1867-1959) would be interesting to look at for my major project. In particularly the Johnson Wax Building (1936-1939) in Wisconsin. His use of concrete was revolutionary, as he used it as both a decorative and structural element.

Influenced by the industrial revolution his designs display an interest in developing new materials and experimenting with there properties. For example he manipulated sheet metal with a patterned surface making it both decorative and functional. He also used the individual properties of concrete to create revolutionary designs.

Wrights architecture is organic as it blends with the environment and surroundings, as he incorporates spatial and sculptural together. To achieve this he used materials and elements from the natural landscape including stone. The buildings had and organic flow to them as movement of people began at one place and followed a journey to finish at another. Frank Lloyd Wright sometimes referred to organic architecture as one in which “all parts were related to the whole.” I would like to make the warehouse organically fit within its site.

The Johnson Wax building used large concretes mushroom, ‘dendriform’ shaped structures that are two stories tall to support the roof. The construction of the building created controversy in its structural design as the “Lilly pad’ shaped columns were not in according to building codes at the time. Building inspectors required that a test column be built and loaded with twelve tons of material. The test column, once it was built, was loaded with sixty tons of materials before the "calyx", or part of the column that meets the lily pad, cracked (crashing the 60 tons of materials to the ground, and bursting a water main 30 feet underground). Wright was given his building permit after this demonstration.

Wright’s use of concrete was revolutionary, as he used it as both a decorative and structural element. Reinforced prefabricated concrete was a common element in his buildings. This is one element that I will incorporate in my warehouse design.

It is important to note that event though the architecture of Frank Lloyd Wright was revolutionary and advanced it still contains imperfections, such as cracking in the large cantilevers of his Fallingwater.

Tuesday, May 1, 2007

End Wall Detail.



Although this is a very simple detail, it’s a common element that needs to be considered in construction. The timber is protected by the aluminium capping and the overlapping of the Zincalome Flashing stops water entering.

Wall Section Detail



This Wall Section Detail was helpfull in helping me to understand how different ellements of the roof structure work together. You can see how the water flows from both roofs to the box gutter and then to the downpipe. The box gutter has an overflow point, which stops water backflowing into the building.

Gutter Detail


This is a detail of a Gutter. It was interesting to here about the clips that hold the gutter in place. I wasn't sure what stops water entering between the colourbond roofing and the and the precast concrete?

Monday, April 30, 2007

Site Visit: Bristol Road

The new development at Bristol road shows load bearing precast concrete panels with steel roofing. We can see in the photo's the 'C' purlins running parallel to the rafter, as well at the cross bracing.
Because this is only a small residential construction access to the roof structure is far easier. You see the machine that allows access to the roofing structure.

I like this photo because it articulates the connection between the concrete panel and the rafter. You can also see the supports that temporarily hold the precast concrete in place.

Thursday, April 26, 2007

Site Visit: Spotlight

Photo's from Site Vist to - 25-27 Settlement Road and 14 Breakwater Road Belmont.





On the day of our site visit we saw the loard bearing precast concrete panels being put up. You can see the truck that transports them from the manufacturers (which was 4 hrs away), as well as the crane lifting them into place. Chris explained at they took a minimum of 4day from the day of ordering to the day of erection as each panel is precast according to the individual shop drawings and needs time for the concrete to cure.
Here you can see the different elements that are precast into the concrete panels, such as the precast steel plates and the pros that hold the concrete on place until enough structure (such as the roof ) has been erected to stabilise and support the panels. You can also see the 'I' beam that butts the tilt up concrete. This image is extremely useful and is what I have referred to for my project as it shows the 'I' beam connecting to the tilt up concrete panels, as well as the underside of a box gutter. Chris has offered to show me some details and shop drawings of this connection in a few weeks when this stage of the building has been completed.
Here we can see the how the Tilt up concrete panels are connected and supported. They are initially precast with plates that latter welded to connect them to the other elements. Corking is also added to allow for fire resistance, slight movement and waterproofing.
I love this photo because it is so clear and easy to understand. We can see the apex of the roof and the connection of the 'I' beams. They are pre fabricated off site with plates on the end and holes for the blots to connect them on site. This apex is connected by 8 bolts. Above the Rafters are the 'Z' purlins, then the safety mesh, sarking and then clip lock roofing.

This shows the additional roof space that was made to allow for an internal climbing wall. Notice the diagonal bracing and added 'I' beams underneath for added support.

This shows the beams supporting the rafters, as well as the 'Z' purlins, cross bracing and safety mesh. The 'I' beams/rafters connect above the vertical beam because the weight can then be distributed more evenly.




Wednesday, March 28, 2007

Section of Warehouse and Reception


This image was done in greyled and it was difficult to see. So i've redrawn it in finelenner it. I also fixed the connection between to office in the reception.

Wednesday, March 21, 2007

Wednesday, March 14, 2007

Portal Frame Detail


This show a portal frame detail, is usually used an large commercial buildings such as Bunning’s. The rigid connections in the frame allows its to span greater distances and the stresses are able to pass through the structure, as it acts as one.

Tuesday, March 6, 2007

Corking and Bolt

Corking. A gap is left between concrete construction to allow for movement and settling this can be seen in the photo to the right, that shows the gap filled by silicon corking, for fire safety.
The Tilt-up concrete slabs are also held together, supported and connected by a bolt. When the concrte if pored gaps are left so that the bolts can be latter added to connect the load bearing tilt up concrete panel’s together. This bolt also needs to be welded.

Post Tention Cables


Post Tension Stress Cables, are a major support for the concrete slab construction. Before the concrete is pored the stress cables are fused at one end and laid in a wavey motion. 24 hrs after the poring process the cables are pulled by the onions at one end. This process is repeated a week later to asses the strength of the concrete. The pulling tension straightens the waves in the cable, to help hold up the concrete slab construction. On the image to the left we can see by the pink marks how much the cable has been pulled by.

Site Visit: The Resort



The Resort is located on the site of the Old Zeally Bay Caravan Park, Torquay, it's looks over the beach and is a 65 Million dollar project. Built buy Hickory construction it comprises of over one hundred apartments, two large swimming pools and 12 pent House sweets, it is a large and exclusive resort.

I visited the site with Kate. It was good fun and everyone was really helpfull. It was my first site visit so i was a little nerous, but it ended up being really informative. I learnt so much and understand the roll of a construction manager so much more.